Body & Mind

Torn rotator cuffs may be no match for new 3D-printed elastomer

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While partial-thickness rotator cuff tears may heal on their own, full-thickness tears often require surgical treatment
Depositphotos
This diagram shows how a cuff made of the material was used to bridge a 1-cm gap on torn rabbit tendons
The Chinese University of Hong Kong
While partial-thickness rotator cuff tears may heal on their own, full-thickness tears often require surgical treatment
Depositphotos

There may be new hope for people suffering from debilitating, slow-healing rotator cuff injuries. Chinese scientists have created an implantable 3D-printed material that both restores shoulder motion and boosts the regrowth of torn tendons.

In a typical rotator cuff injury, one or more of the tendons which connect the shoulder muscles to the head of the humerus (upper arm bone) get partially or fully torn.

If the damage is relatively minor, the injury frequently heals on its own. More severe tears, however, often require surgery to repair. Even then, the recently rejoined tendons may not be able to stand up to the loads placed on them by full use of the shoulder, ultimately resulting in a recurrence of the injury.

Seeking a better-performing alternative to traditional surgical treatments, researchers from The Chinese University of Hong Kong developed the new material.

It's a flexible, stretchable, biocompatible polythiourethane (PHT) elastomer which can be 3D-printed to the exact size and shape required to cover each patient's injury. The printing process is easily conducted at room temperature, using visible light to convert gelatinous PHT resin into solid elastomer form.

Upon being sutured directly over the tear site on the injured tendon, the material proceeds to mimic the mechanical properties of natural tendon tissue, immediately bringing a full range of motion back to the affected shoulder. In lab experiments, it was able to be stretched at least 10,000 times without failing.

This diagram shows how a cuff made of the material was used to bridge a 1-cm gap on torn rabbit tendons
The Chinese University of Hong Kong

Importantly, though, the material also contains two tendon-promoting growth factor proteins. These encourage cells from the adjacent tendon tissue to grow into the material, which has a scaffolding-like microstructure. Over time, as the elastomer gradually and harmlessly degrades, it's replaced by tendon tissue until nothing but that tissue remains.

When tested on rabbits with rotator cuff injuries, the material was able to regrow tendons across a 1-cm (0.4-inch) gap within a period of eight weeks.

"Our work has achieved the goal of developing an easily manufactured, mechanically robust, pro-regenerative tendon biomaterial that addresses mechanical and biological deficits in rotator cuff injuries while avoiding a complex and laborious production process," says the lead scientist, Prof. Elmer Ker. ""We will continue to prove the significant potential of this newly developed material for the repair of large-to-massive rotator cuff injuries, as well as other soft tissue injuries, in a clinical setting."

A paper on the research was recently published in the journal Bioactive Materials.

Scientists at the University of Connecticut have previously also had success at treating torn rotator cuffs, using implantable meshes containing stem cells and graphene nanoplatelets.

Source: The Chinese University of Hong Kong

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7 comments
jimbo92107
With a name like polythiourethane, it sounds like it would make a good insole for my tennis shoes... If you don't mind the insole becoming part of your foot.
paul314
Although this is a remarkable development, we should also recognize how far materials scientists have to go to match what the body can do. 10,000 stretches sounds like a big number without failure, but if you're doing 3 sets of 10 reps a day of physical therapy, or putting dishes away for a family of 4 into an upper cabinet, or a mere librarian reshelving books (let alone all of those things in an effort to continue daily living) that's maybe 3-6 months worth of activity. Our bodies (try to) do these kinds of things millions of times without failing.
Alan
@paul314 - The statement in the article was "it was able to be stretched at least 10,000 times without failing."

Note the use of the two words "at least". This doesn't mean that it failed after 10k stretches. It might have gone on for a million or more for all you know.
pete-y
PHT sounds like an elastomer that can find a lot of uses beyond shoulders.
ljaques
Wonderful. That could save a lot of pain and suffering for a lot of people. Let's hope the tech makes it around the world to help millions.
Ranscapture
I currently have this and am set to go to surgery within a month, I’ve had it my whole life and now i can’t do actions that raise my arms over 90 degrees very well. I also am currently visiting China, will you please sign me up for trial?
Kpar
I recently discovered my left rotator cuff was ruptured a number of years ago, and the tendons have retracted to the point where a simple reattachment is impossible. The orthopedist recommended a "shoulder-reversal" repair, but that would entail several months of painful recovery and therapy. I know this well, as I had my right rotator cuff repaired about 11 years ago. (I was unaware of the damage to the left shoulder- when it started to hurt, I developed my own exercises that worked to end the pain. To my surprise, the surgeon told me that I had built up my anterior deltoid muscle, which gave me full mobility, but little strength to lift objects over my head with that arm. I wonder if this might be up my alley?