Marine

ABB marine propulsion concept validated for high efficiency

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ABB's full-scale Dynafin propulsion concept features a main electric motor driving a large horizontal wheel that's home to six vertical blades, each with its own motor
ABB
"Tests verified ABB Dynafin at 18 knots speed achieves up to 81 percent open water efficiency in full scale"
ABB
The MARIN test rig for ABB's Dynafin propulsion system at the Concept Basin facility in the Netherlands
ABB
ABB's full-scale Dynafin propulsion concept features a main electric motor driving a large horizontal wheel that's home to six vertical blades, each with its own motor
ABB
"We placed a shaft torque and an RPM transducer, as well as a six-component force frame, which was calibrated here at MARIN, to measure the overall unit forces and moments," explained MARIN's René Bosman. "We calibrated also the fin servos with the six-component shaft transducer of our torque motor."
ABB
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Just last month we trawled the internet for updates to our coverage of the Dynafin propulsion concept from marine giant ABB. Now the technology has been independently tested, which also gives us our first look at the actual system.

ABB says that the Dynafin concept has been in development for more than a decade, but much of that was out of the public eye. The project officially launched in May 2023. Reportedly inspired by "the dynamic motions of a whale's tail," the system features a motorized disc in horizontal orientation that's home to a number of vertical blades.

Each of these blades has its own electric motor, and the combined motions of the disc and blades simultaneously propel and steer the watercraft that hosts them "to optimize thrust and positioning precision." ABB reckons the system could lead to "substantial fuel savings and significantly lower ship emissions compared to conventional propulsion setups."

"Tests verified ABB Dynafin at 18 knots speed achieves up to 81 percent open water efficiency in full scale"
ABB

The company has previously evaluated its technology on a passenger vessel and a cruise yacht, and it's already been earmarked for a floating battery bank called the e-bunker. But as a 2026 commercial release window looms, maritime research institute MARIN has taken the concept for a spin at its Concept Basin testing facility in the Netherlands.

"At MARIN, we measure hydrodynamic forces and moments, and determine hydrodynamic efficiency," said the institute's Jie Dang. The full-scale Dynafin was mounted to a custom test rig that measured torque, RPM and force, and lowered into a huge tank to simulate open water.

The MARIN test rig for ABB's Dynafin propulsion system at the Concept Basin facility in the Netherlands
ABB

The comprehensive testing of the full-scale 3-MW propulsion unit is said to have resulted in an open water efficiency figure of 0.808 for operation at 18 knots (33 km/h, 21 mph).

"ABB Dynafin is all about extremely high efficiency, and this model scale testing gives a good platform for our customers to verify its performance," said Janne Pohjalainen, Global Product Line Manager for ABB Dynafin. "Our testing has been really successful and what we have seen fully aligns with our expectations from computational fluid dynamics analysis."

ABB also says that the MARIN tests confirm the concept's market readiness, with the first vessels to employ the technology likely to include passenger ferries, small cargo boats, offshore support vessels and yachts. Initial units will be rated for 1 to 4 MW.

Source: ABB

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9 comments
cozz
Dolphins, turtles, whales, manatees are going to love being sliced and diced by this. How about developing propellers that don't.
Aermaco
Cozz, propulsion systems are in the works that don't slice,,,, but for this new slicer, if efficiency truely is what they say repeatedly is a key,, they blew it so far by ignoring the added system the must be included with a simple streamlined guard frame that will reduce some efficiency. If they want to market with better results, it is a must not just to reduce blood in the water, but also the logs, the rocks, and all the debris that will save those blades and their market success. Why,,? it is ignored is amazing.
1stClassOPP
Two comments… 1) too complicated for.marine use, 2) no mention of the length of the fins which will affect draught.
Demosthenes
and what exactly is the difference, or the innovative leap, compared to the Voith Schneider Propeller from 1926?
Username
Open water efficiency figure of 0.808 for operation at 18 knots. and a normal propeller is?
White Rabbit
@cozz Any marine propulsion system necessarily acts in and upon the water. Paddles, oars, sculls, propellers, impellers, and the dagger boards, center boards, keels, and rudders of sailboats slice through the water. Hovercraft, jetboats, and airboats cause other types of disturbance. Noting that the tests simulate open water operation, and that projected uses include "passenger ferries, small cargo boats, offshore support vessels and yachts" marsh dwellers like turtles and manatee have little to worry about. The routes of passenger ferries, small cargo boats and offshore support vessels have been established and known to the dolphin populations for generations. So really, only the boat-bumping teenage Orcas of the Mediterranean have much to fear Perhaps European luxury yachts (their favorite target) shouldn't be equipped with the Dynafin - at least until the Orcas become adults. The next generation of teenagers may pick up on fish hats, or invent new games, but are extremely unlikely to be interested in their parents' high jinks.
RJ_PNW
Agree w/ comment at 09:16 - comparison values are needed. Context is King (or Queen, or Supreme Magnificence, or...)!
Karmudjun
Good article Paul, well written, and full of common sense - so it really appealed to the engineer in me. Some call this a "slicer", as if it were a Mandolin kitchen device. The similarity - or the prototype still being manufactured in ICE as well as electric motor powered prop, the Voith Schneider Propeller is remarkable. The concept is sound, a spinning multi-hydrofoiled prop would make enough noise to alert wildlife. But it may be prone to fouling in shallow water. I'll bet when commercial production is optimized, there will be hundreds of shallow water applications in spite of the wealth of cynical or critical trash talk on this forum.
christopher
.808 ... so this is 20% less efficient than a screw prop? At least they're honest.