Military

Rolls-Royce begins testing of last engines for the US B-52 fleet

The F130 engines in dual-pod configuration
Rolls-Royce
The F130 engines in dual-pod configuration
Rolls-Royce

At NASA's Stennis Space Center in Mississippi, Rolls-Royce has begun testing of the F130 jet dual-engine pods that will power the US Air Force's B-52H Stratofortress heavy bomber fleet for the remainder of its service life into the 2050s.

Entering service in 1955, The B-52 is so venerable that the grandchildren of the original pilots may now be serving aboard the same aircraft. It's a testament to over-engineering that the 76 remaining B-52Hs and the 12 held in reserve will continue to serve for another 30 years until their basic airframe becomes too fatigued to remain flightworthy.

However, like the Ship of Theseus thought experiment, the B-52s have had so many bits and pieces replaced that the question arises of whether they're still the same aircraft. They have been serviced and upgraded so many times that not much beyond the original airframe remains.

The new F130 engines being developed by the Rolls-Royce US division in Indianapolis, Indiana, will be the last engines to be fitted to the B-52 fleet. Under a US Air Force contract, Rolls-Royce is building 608 engines, which is eight per aircraft, and 42 spares. To speed up the refit, the company derived the F130 from its commercial BR725 engine that has already clocked up 30 million hours of flight time in the Gulfstream G650 business jet and other civilian and military transports.

That gives the F130 a significant head start, but the engine family has only flown mounted as single-engine pods and never in an aircraft the size and complexity of the B-52. This makes it a priority to test it in the dual-engine configuration used by the B52 to see how well the engines operate in close proximity and to monitor crosswind aerodynamic flow, as well as how the engines respond to their new digital control systems.

According to Rolls-Royce, the tests will continue for several months, though the preliminary results have been promising. The tests are being carried out with the Air Force and Boeing, which is responsible for integrating the engines into the modernized B-52 fleet.

"We are excited to begin this milestone testing program, the first step for what will be decades of successful engine operation for the United States Air Force B-52 fleet" said Candice Bineyard, Rolls-Royce Director, Programs – Defence. "Rolls-Royce continues to work very closely with the Air Force and Boeing to ensure the engine testing and integration process run smoothly. This will result in higher fuel efficiency, reduced air refueling requirements, and significantly lower maintenance costs for the B-52 fleet. We look forward to sharing test results with the Air Force and Boeing as the test plan progresses at the NASA Stennis Space Center."

The video below discusses the testing program.

Source: Rolls-Royce

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6 comments
Brian M
Quite amazing that the B52's will clock up nearly a 100 years of active service before they finally retire.
My mobile phone makes 2-3 years if its lucky, Samsung, Apple and al have a lot to learn about sensible, upgradable design!
Xtremebowtie Art
The USAF B-52 fleet is getting brand new engines. It's amazing to me how an aircraft as old as the BUFF, is being improved and made better in "taking the fight to our enemies and delivering the goods!" Boeing sure built a winner when they designed and manufactured the iconic bomber.
MarylandUSA
If, as the narrator says, all maintenance and repairs can be made in situ--without removing the engine--that's a huge benefit.
I've never imagined two engines in one nacelle. They look look a giant pair of roof-prism binoculars.
787CAPE
What do you mean, "the B-52s have had so many bits and pieces replaced that the question arises of whether they're still the same aircraft. They have been serviced and upgraded so many times that not much beyond the original airframe remains." The basic structure is original, otherwise it would no be facing running up against fatigue limits. Sure, some bits and pieces of reinforcement have been added, but nearly all of the original major structural components are still there. The first fatigue limit is the wing upper skin panel at around 20,000 hours. No tooling remains to fabricate new panels, so the airplanes will have to be retired.
Catweazle
My Nokia 3210 is now over 20 years old and still going strong, Brian!
ljaques
I remember waking up at 4:30am to the startup of the B-52 engines at LRAFB in the early '60s. Over 2 miles away, they were still loud.
That and the long streams of black exhaust from each engine during takeoff are what I remember most, as an Air Force brat.
I'm sure the Rolls engines will burn a bit cleaner than those old spinners.