Automotive

Ingenious device generates electricity via car exhaust

Ingenious device generates electricity via car exhaust
Exhaust heat can now be converted into energy using a small gadget mounted on an automobile's tailpipe
Exhaust heat can now be converted into energy using a small gadget mounted on an automobile's tailpipe
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Two-wheelers could especially could benefit from this tech, since their exposed exhausts enable more effective heat dissipation
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Two-wheelers could especially could benefit from this tech, since their exposed exhausts enable more effective heat dissipation
A diagram of the exhaust-mounted TEG
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A diagram of the exhaust-mounted TEG
Exhaust heat can now be converted into energy using a small gadget mounted on an automobile's tailpipe
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Exhaust heat can now be converted into energy using a small gadget mounted on an automobile's tailpipe
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Internal combustion engines have long received flack for how wasteful they are. And while you can't argue about how inefficient they may be, the truth is that internal combustion has led the way for modern transportation since time immemorial.

Did you know that combustion engines squander up to 75% of their energy, which is either released as engine heat or released through an exhaust pipe? But what if ICE could become more efficient and greener? Would that cast a dent in EV sales?

Researchers from Pennsylvania State University claim to have discovered a technique for converting exhaust heat into energy using a small device that can be mounted on an automobile's tailpipe, according to a report published in the scientific journal ACS Applied Materials and Interfaces. It is called a thermoelectric generator (TEG).

Although thermoelectric (also known as heat-recovery) devices that use temperature gradients to turn heat into energy already exist, the technology is very complicated and hefty. What's more, these devices often need cooling water to maintain the necessary temperature differential.

This is exactly where the new thermoelectric generator system comes in – and it’s rather ingenious. But I must warn you: it might get a little nerdy, so bear with me.

A diagram of the exhaust-mounted TEG
A diagram of the exhaust-mounted TEG

Thermoelectric generators (TEGs) work on the principle of absorbing heat and transforming it into electrical power. When positioned close to a heat source, like a tailpipe, electrons bounce from the hot side to a cold side, generating an electrical current. Bismuth-telluride, a semiconductor material that effectively promotes this electron flow, has been used in TEGs by the researchers.

Maintaining a temperature differential between the device's two sides without compromising efficiency is the difficult part of this equation. In order to address this issue, the researchers developed a heatsink device with fin-like protrusions that are wrapped around the tailpipe, dissipating heat through forced convection. Think of a big fan hooked to the CPU in a gaming computer – it's the same concept.

The prototype produces a maximum output of 40 Watts, which is enough for low-power applications such as charging your phone. The team was able to generate 56 W of electricity when they ran simulations with a car going at a high speed.

Then came the helicopter. When connected to a helicopter's exhaust vents, the system produced 146 W of power. I must admit, it's a minuscule amount of energy in the grand scheme of things, but considering this energy is being recovered and used instead of simply being let go, it's a sizable feat.

Here's what's brilliant about the system: It could easily be installed in the tailpipes and other exhaust vents of existing cars without the need for extra cooling systems, guaranteeing increased efficiency and cleaner energy sources. Although this technology was created especially for cars, it's clear that it has the potential to be used in other kinds of transportation.

Two-wheelers could especially could benefit from this tech, since their exposed exhausts enable more effective heat dissipation
Two-wheelers could especially could benefit from this tech, since their exposed exhausts enable more effective heat dissipation

Off-road ATVs and two-wheelers could benefit even more, since their exposed exhausts enable more effective heat dissipation without increasing system complexity or weight. Additionally, this technology could potentially be best employed in hybrid vehicles, which would use the electricity produced to boost battery range.

This breakthrough indicates that ICE energy efficiency can still be improved, regardless of its many shortcomings. Sure, electric vehicles might seem like the way of the future, but any advancement that increases the efficiency of combustion engines today is worth the effort.

Source: American Chemical Society

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5 comments
5 comments
paul314
This is nice, but. Remember that 1 hp is about 750W. And even though your car's engine doesn't generally put out anywhere near its top rated horsepower, 150 watts out of 50K kw or so is barely a blip.
If something like this were designed into cars from the start, it might be able to do somewhat better -- remember that by the time exhaust gases get through the catalytic converter and the muffler, most of the heat has already been sucked out of them. So maybe you could get from recovering less than 1% of waste heat to 5-10%.
azeemhussein
We only have ~340 Gigatons left of Carbon Emissions before we pass an irreversible tipping point for all of Earth. This isn't eco friendly or relatively useful in this context. If we continue to emit 40 gigatons a year (see https://www.statista.com/statistics/276629/global-co2-emissions/) with only 340 gigatons left (see https://www.scientificamerican.com/article/world-may-blow-through-global-warming-pollution-limit-in-30-years/ and https://www.climate.gov/news-features/climate-qa/does-it-matter-how-much-united-states-reduces-its-carbon-dioxide-emissions) that leaves barely 8 and a half years before we irreversibly go past tipping points. Combustion is not the way. Look at FCEVs or BEVs. I like FCEV because they are lighter and handle better. I also am an engineer building and designing my own FCEV because I was the guy tuning turbo hondas with my cousins decades ago. Why not use Thermoelectric generators on hot zones in EVs? It could be like nos/boost for the bike or motox. Combustion aint it. I strongly recommend you look at more future minded solutions because who is going to buy a bike they have to sell in a few years? I want something I can keep. and upgrade and have fun with. Dont you want a fast renewable vehicle as well? Otherwise when sea level rises where will we ride our bikes and cars? underwater? Try to be a little bit more visionary.
TechGazer
Thermoelectric generators aren't very efficient. Maybe a small Stirling or even turbine generator would be more efficient. Whether those could be manufactured at a reasonable cost and weight is a different question.
CarolynFarstrider
The fossil fuel industry and its supporters will try anything to convince purchasers of cars that they are really environmentally benign. This is just another attempt. A miniscule amount of electricity generation, very inefficiently done, to try to take the perceived edge off the damage environmental damage that burning oil creates. It is NOT worth the effort to 'improve' already obsolete technology.
S Redford
This ‘breakthrough’ is anything but. My back of biscuit packet calculation (gave up the ciggies) suggests 0.16% conversion to electrical power. Here’s my logic if anyone wants to lob a brick at it. Consider a diesel car travelling at 40 mph and achieving 40 mpg, so 1 gallon per hour. Diesel has a calorific value of ~48 kWh/gal (UK gallons), so the ‘burn rate’ is 48kW. If 75% of this heat goes to the exhaust, then we have a ‘heat stream’ of 36 kW compared to atmospheric conditions, so the conversion to (lets be generous) 56W equates to 0.16% of the exhaust heat. Now consider the operating environment. How soon will those external fins get clogged up with mud and will the increased resistance to exhaust flow reduce engine efficiency? Organic Rankine Cycle could recover significantly more power, but in a mobile application the additional weight and larger radiator for the ‘cold’ end of the engine are unlikely to be either cost effective or significant compared to other efficiencies that could be applied. As others have noted, the future is electric.