Marine

Loopy high-efficiency propellers accelerate into production expansion

Loopy high-efficiency propellers accelerate into production expansion
Sharrow bills its unique propeller as the "first major advancement in propeller technology since the 1830s"
Sharrow bills its unique propeller as the "first major advancement in propeller technology since the 1830s"
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Sharrow bills its unique propeller as the "first major advancement in propeller technology since the 1830s"
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Sharrow bills its unique propeller as the "first major advancement in propeller technology since the 1830s"
With propeller production underway, Sharrow has founded Sharrow Labs to innovate new technologies of the future
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With propeller production underway, Sharrow has founded Sharrow Labs to innovate new technologies of the future
Sharrow is expanding production of its innovative multi-award-winning closed-loop propellers
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Sharrow is expanding production of its innovative multi-award-winning closed-loop propellers
A flowery propeller that promises efficiency and range gains of up to 30%, reduced noise, improved handling and more
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A flowery propeller that promises efficiency and range gains of up to 30%, reduced noise, improved handling and more
Sharrow builds propellers for outboards, sterndrives and contra-rotating drives
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Sharrow builds propellers for outboards, sterndrives and contra-rotating drives
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After debuting a number of new versions of its proprietary propeller in 2024, Sharrow Engineering has dedicated much of 2025 to expanding its US production base and operations. It moved into a new production headquarters this month and is also working to team up with external manufacturing partners. At the same time, it's putting resources into jumpstarting the next era of technological breakthroughs. The future of sleek, efficient propeller technology and beyond looks bright.

Sharrow Engineering, parent company of the marine-propeller-building Sharrow Marine division, has definitely kept busy since we last looked at its work in September 2024. Earlier this year, it moved its global headquarters to the recently reopened Michigan Central station in downtown Detroit, where it also launched Sharrow Labs, its research and development hub.

This month, Sharrow announced a move of its primary production operations to a new 60,000-sq-ft (5,574-sq-m) facility in Detroit Metro's Eastland Commerce Center. The move will more than triple its production footprint, the company says, and operations will begin in September 2025.

The new facility will allow Sharrow Marine to scale production up to 2,000 units a month, helping it meet what the company quantifies as growing demand from the recreational, commercial and governmental segments. It's a part of Sharrow's greater plan to grow out a nationwide US network of 5-axis CNC manufacturing shops to meet demand for its current propellers and ramp up production of future products.

Sharrow says each manufacturing facility will meet the highest industry standards, including ISO 9001:2000 for quality management, AS9100 for aerospace manufacturing, and ITAR registration for defense-related production. It invites CNC shops interested in joining the manufacturing network to contact it.

A flowery propeller that promises efficiency and range gains of up to 30%, reduced noise, improved handling and more
A flowery propeller that promises efficiency and range gains of up to 30%, reduced noise, improved handling and more

So what exactly is it building, again?

As we've looked at in the past, Sharrow has completely reimagined the marine propeller, swapping the usual thin-edged blades with a set of closed loops designed to cut efficiency-sapping tip vortices down to virtually nil. With smoother, more effective hydrodynamics, the propellers are claimed to offer up to 30% better fuel efficiency than a traditional propeller while also cutting noise and vibration.

Sharrow has developed several different propeller models, including the mesmerizing CX stacked contra-rotator and the more mass-market-friendly MX-A small outboard propeller. The latter took a big step at addressing one of Sharrow's biggest drawbacks: uninvitingly high prices. It starts at US$1,995, which is still a far cry from inexpensive but is a solid step down from the $4,995 to $11,995 range of other variants.

Beyond propellers, Sharrow is looking toward its next chapter with Sharrow Labs. Based in Michigan Central's Newlab innovation and mobility hub, Sharrow Labs is focused on pioneering new technologies and innovations in propulsion, clean energy and next-generation mobility. It will also look to expand Sharrow's footprint into new industries, including aerospace, wind energy and defense.

Source: Sharrow

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10 comments
10 comments
Speedy
So, more than 400 hours of run time to make up for the cost on a 40hp outboard. Commercial boats for the foreseeable then.
SteveMc
What’s up with 3D printing these to bring the cost down? On another note; has anyone tried loop-wings on aircraft?
Rick O
SteveMc, there have been a few planes with boxed wing sections (aside from old school bi-planes). But if you mean as a prop, that would be interesting to see how that would work. I think for typical large aircraft, it might not be worth the added mass. Now, a plastic version for drone props might work pretty well. Since the medium being pushed changes drastically, this design would likely have to change drastically as well. Maybe they're working on something like that?
Username
Since these were revealed I have yet to find a real world test that confirms the company's claims.
jzj
"CNC" stands for Computer Numerical Control manufacturing, in which the desired shape is achieved by a subtractive manufacturing process where computer-controlled machines precisely remove material from a block. Please describe acronyms when using them for the first time.
Marco McClean
Why not cast them of light metal in two facing parts and crimp the loop ends together? Or 3D print them out of plastic, just a little thicker. They'd be so cheap you could keep a spare for if you're careless and run it up into the dirt.
christopher
LOL - every test of these, including their own published comparisons (against an unidentified conventional prop) show that these are WORSE than normal props. Just goes to show have powerful bogus marketing is when it meet gullible people.
Kpar
Certainly a wonderful product- I have friends who are into speedboats- but the cost! I presume that the new large facility making large numbers of these props will bring the price down.
Ain't capitalism wonderful?
crabbyolddad
Part of me thinks a great new idea, and the other part of me says about the same as most of the commenters. Far too expensive to justify and currently unproven technology. And under other political situations the US Government might have been the test bed, but this one isn't such a sure thing. OTOH, if their politics aligns with the current administration they might get a blank check to sell to the Navy.
Aermaco
As an aircraft air propeller the added weight of the blades tip spoilers metal seems to be one negative value along with the added surface area drag of these welded together tips as another negative. So the gained value of less induced drag turbulence from open tips will need to pay back more than those losses. Maybe it can, but if it can they will be made eventually if the 3rd negative of cost is overcome. If not then induced drag isn't significant enough regardless of cost.