Space

Odysseus broke leg on landing thanks to overlooked laser switch

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Image from Odysseus showing the broken leg and the plume from the throttling engine
Intuitive Machines
Image from Odysseus showing the broken leg and the plume from the throttling engine
Intuitive Machines
The broken leg seen from another camera
Intuitive Machines
Images from Odysseus were returned using its low-gain antenna
Intuitive Machines
View gallery - 3 images

As the Odysseus Moon lander faces its final hours of life, it turns out there's one final twist in the saga: The spacecraft broke one of its legs on landing, thanks to a cascade of mistakes that began back on Earth, when a safety switch wasn't flicked on prior to launch.

The IM-1 mission has been a strange mixture of success and mishaps. A week after what seemed like a flawless launch on February 14, it was deemed the first successful American Moon landing in more than half a century. It was also the first privately owned and operated spacecraft to land on the Moon and the first lander to use cryogenic fuels.

Unfortunately, it also fell over on landing and ended up lying on its side. This would be bad enough, except it turns out the fall was the result of a chain of events caused by one simple mistake.

According to Intuitive Machines, which built and owns the Nova-C class Odysseus lander, a safety switch that would have activated the spacecraft's laser landing navigation system was left on 'off.'

When the flight engineers discovered this following launch, they found a workaround, using a software patch to allow NASA's Navigation Doppler Lidar experiment aboard the lander, commandeering the inactivated system. However, a data flag was missed – one that would have allowed the software to determine if data was valid.

Odysseus was largely flying blind and relying on its inertial guidance system and optical navigation algorithms. This meant that the lander didn't have an altimeter to tell it how high it was as it descended to the lunar surface.

The broken leg seen from another camera
Intuitive Machines

It's now been concluded that Odie came down short of its intended landing site on higher terrain than planned for by the mission planners. Instead of hovering and lowering slowly, Odysseus descended faster than it should have and was also flying laterally. The spacecraft hit the lunar surface hard and skidded until one of the landing legs snapped.

This could have ended the mission then and there, but the broken leg absorbed some of the impact and the engine was still throttling, which allowed Odysseus to tilt over gently and come to rest on its helium tank at a 30-degree angle.

Odie was able to charge its batteries through its solar panels, and all of the payloads with the exception of one camera experiment were powered and returning data. This would be great, if it weren't for the fact that the fall put the high-gain radio antenna out of commission, forcing Mission Control to fall back on the low-gain antenna and high-powered Earth-based receivers to receive data and images at a painfully slow rate.

Despite all this drama, Intuitive Machines says that Odysseus is in its last hours of life. The solar panels will soon be in shadow – and even if they weren't, the Sun will soon be setting at the landing site, plunging the lander into the 14-day freezing lunar night, which it is unlikely to survive.

Source: Intuitive Machines

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6 comments
Tech Fascinated
Sounds like good lessons learned for the next one.
Rocky Stefano
Doesn't sound very "intuitive" coming from a company with that name. "a safety switch that would have activated the spacecraft's laser landing navigation system was left on 'off.' Now that's just dumb. Might be "intuitive" to include a checklist next time?
Trylon
Hence the importance of checklists when mission-critical systems are involved.
rgbatduke
This is getting tiresome. You spend order of billions of dollars to reach the moon, only to find that multiple people f***ed up, trashing almost all of the value of the project. Twice, within months of each other. You'd think we would have learned from the Japanese f***-up, not to mention launch-pad explosions.

One good thing about NASA in the old days -- they KNEW that their funding was on the line and that failures would not be tolerated, and so they were remarkably careful (and had remarkably few complete screw-ups). I'm just not getting the same sense of caution and overkill from the commercial entities that are nominally taking over for NASA (or at least, are being contracted by NASA). Where is the checklist that would have detected the multiple failures before launch? Can the company launching simply not afford to do all of the checks and make money, so they cut corners (having had to win contracts with a low bid)? Are other companies sabotaging them, with billion dollar projects on the line and underpaid engineers lining up to get payoffs in Cayman Island accounts?

We succeeded in landing unmanned vehicles on the moon with technology that was far, far, more primitive than it is today. My cell phone probably exceeds the total compute power that took us to the moon and back by orders of magnitude. What is wrong that results in one catastrophic waste of money after another, with consequent loss of prestige, value, and eventually -- taxpayer support.
BlueOak
Yes, human error, and repeated human error. But to compare this failure to NASA’s successes is not exactly appropriate either.

Private companies might be funded by NASA for these projects, but let’s be honest and transparent - there’s no way 100% NASA-controlled projects could rapidly iterate at the speeds of these private companies.

That’s not so say NASA’s ultra-cautious approach is “wrong”. It is simply a different - and slower - method.
Karmudjun
And what role did Elon Musk play in this "almost perfect but not quite on top of things" space mission?

A complete rookie mistake - when you walk up to a door that says pull and you push on it, we know what happens! When engineers install a mechanical switch without a "fail-safe" or microprocessor controlled solenoid as back-up, they had better print a line for the pre-launch checklist. Good engineering ruined by assuming the pre-launch team would "just know" to check the switch settings! Ignoble Prize candidates!!!!