Energy

MIT's 'crazy' fuel cell could power electric planes

MIT's 'crazy' fuel cell could power electric planes
A proof-of-concept "H-cell" with a liquid sodium metal chamber on the left, an air chamber on the right, and a solid ceramic electrolyte (black) in the middle
A proof-of-concept "H-cell" with a liquid sodium metal chamber on the left, an air chamber on the right, and a solid ceramic electrolyte (black) in the middle
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A proof-of-concept "H-cell" with a liquid sodium metal chamber on the left, an air chamber on the right, and a solid ceramic electrolyte (black) in the middle
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A proof-of-concept "H-cell" with a liquid sodium metal chamber on the left, an air chamber on the right, and a solid ceramic electrolyte (black) in the middle
The research team, from left to right: Saahir Ganti-Agrawal, Karen Sugano, Sunil Mair, and Yet-Ming Chang
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The research team, from left to right: Saahir Ganti-Agrawal, Karen Sugano, Sunil Mair, and Yet-Ming Chang
A vial of the liquid sodium metal
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A vial of the liquid sodium metal
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Scientists have developed a fuel cell system which they say could ultimately have enough energy capacity to power regional electric aircraft. They state that the technology is capable of carrying over three times as much energy per unit of weight as a lithium-ion battery.

Created by Prof. Yet-Ming Chiang and colleagues at MIT, the current prototype device consists of two chambers linked by a solid ceramic electrolyte material. The fuel, namely liquid sodium metal, is in one of the chambers, while the other is filled with humid air.

Putting it simply, sodium ions pass from the one chamber, through the electrolyte, into the other chamber. Upon contact with the air, they chemically react with the oxygen in the gas, producing electricity. A porous electrode on the air-chamber-side of the electrode assists in this reaction.

The process does create sodium oxide as a byproduct, which the researchers state would soak up excess carbon dioxide from the atmosphere when expelled from aircraft in the exhaust.

Through a cascading series of reactions, the sodium oxide would ultimately form into sodium bicarbonate, aka baking soda. Chiang's team says that if the non-toxic compound were to end up falling into the ocean, it would de-acidify the water, actually helping to reverse one of the damaging effects of greenhouse gases.

A vial of the liquid sodium metal
A vial of the liquid sodium metal

The idea is that in a large-scale application such as an airliner, multiple sodium-air fuel cells could be stacked together. Providing an energy density of about 1,000 watts per kilogram, such a setup should provide enough range for regional passenger flights.

And after each flight, the cells could be quickly "refueled" simply by swapping in freshly-refilled cartridges full of liquid sodium metal. This capability addresses an issue with previously developed sodium-air flow batteries, which showed great promise but were difficult to fully recharge.

Production of the sodium metal reportedly shouldn't be a problem, as it was globally mass-produced as a fuel additive back in the days of leaded gasoline. It utilizes widely available inexpensive sodium chloride salt, and melts into metal form at a temperature of 98 ºC (208 ºF), just below the boiling point of water.

The research team, from left to right: Saahir Ganti-Agrawal, Karen Sugano, Sunil Mair, and Yet-Ming Chang
The research team, from left to right: Saahir Ganti-Agrawal, Karen Sugano, Sunil Mair, and Yet-Ming Chang

Although we may not be seeing passenger airliners utilizing the technology in the immediate future, it is hoped that a "brick-sized" 1,000-watt-hour demonstrator fuel cell will be available for use in drones within one year. The technology is being commercialized via MIT spinoff company Propel Aero.

"We expect people to think that this is a totally crazy idea," says Chiang. "If they didn’t, I’d be a bit disappointed because if people don’t think something is totally crazy at first, it probably isn’t going to be that revolutionary."

A paper on the research was recently published in the journal Joule.

Source: MIT

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8 comments
8 comments
vince
Zinc-Air, Aluminum-Air, Magnesium-Air and Sodium-Air and a few others all have potential up to 10 times the energy density of current LiON (e.g. up to 2500 W/Kg instead of a paltry 250 W/Kg). The details are in the bugs to solve before they are reality. Sounds like some progress is being made but really we need 8 to 10 times energy density to completely kill the entire Jet engine fiasco in the world. Although for transcontinental flights there will still be a need for Jets but not Continentally (except maybe Russia which is over 6,000 miles across).
vince
What the world really needs is a Star Trek 'Beam me up Spock' transport. Of it worked from outer soace in a ship to land it should work for any interplanetary distance. Darn thats millions if not billions of years away from reality.
Brian Beban
Another week- another new battery idea. I can't keep up.
Steve Pretty
I'd be a bit concerned about the likely "caustic rain" from the waste steam. I think you would also need to keep the liquid sodium in a very crash safe (likely heavy?) fuel tank.
martinwinlow
This article is *utter gibberish* from a technical perspective. The completely random application of scientific units to nonsensical properties totally destroys any credibility the article might otherwise have (even if it didn't strike me as completely insane that we are wasting so much money, energy and resources trying to reduce emissions from an industry that is responsible, globally , for only 2% of CO2 generation! Stop wasting time and deal with the low hanging fruit that is the electrification of road transport (40%))!!
BarronScout
Yeah, anyone see what happens when sodium hits water? BOOM! You would not want to crash into a body of water with this stuff on board. Any containment breach could be catastrophic.
And the waste stream into the atmosphere? End result is baking soda when 100% conversion happens, but when it doesn't we get lye (caustic base of soap). I think they had better work on a system or device to make sure of the complete reaction.
@Vince - Matter/energy conversion transport is kind of like concord tickets - only used when speed is priority or regular flight (shuttle craft) is not practical/possible. Though I would trade for a shuttle craft at this point because I'm pretty sure that is WAY faster than what we have now.
John_D
I still see a few bears on the road. The alkaline rain has already been mentioned by some. But also: where does the chlorine go that remains from the production of sodium from sodium chloride salt? You are talking about enormous quantities if the entire long-distance aviation would apply this.
gybognarjr
This is a bit far fetched from practicality and simplicity. Many scientists have very great ideas, that even works in laboratories, but when the engineers get the job to make ready to be manufactured and affordable for practical use, the great ideas fizzle out.