Automotive

World's fastest wireless EV charger unlocks 100 kW parking spots

World's fastest wireless EV charger unlocks 100 kW parking spots
ORNL researchers are celebrating the fastest wireless charger ever tested with an EV. It operates at 100 kW, and 96% efficiency
ORNL researchers are celebrating the fastest wireless charger ever tested with an EV. It operates at 100 kW, and 96% efficiency
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ORNL researchers are celebrating the fastest wireless charger ever tested with an EV. It operates at 100 kW, and 96% efficiency
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ORNL researchers are celebrating the fastest wireless charger ever tested with an EV. It operates at 100 kW, and 96% efficiency
The coil, just over 14 inches in diameter, represents the fastest wireless charger ever tested with a vehicle
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The coil, just over 14 inches in diameter, represents the fastest wireless charger ever tested with a vehicle

A new wireless EV charging pad can fill a car's battery as efficiently as a wired plug, at groundbreaking 100 kW power levels – unlocking the possibility of fast, efficient and super-convenient charging simply by parking in a designated spot.

Wireless power transfer was famously first demonstrated in the 1890s by one Nikola Tesla. Today, it's fairly commonplace in many homes, where plenty of folk use wireless charging pads for phones, tablets and electric toothbrushes, as well as inductive cooktops. The power is transferred from the charger to the device through the interaction of electromagnetic fields, and what was once dark magic is now considered a safe, convenient and efficient way to get the job done.

It hasn't really taken off in the EV world, though – largely because the power levels have kept things squarely out of the fast-charging realm. For example, according to Verified Market Reports, one of the fastest commercially-available wireless EV pads is Hevo's 12 kW jobbie. That's better than a wall plug; it's a level 2 charging speed and would give you somewhere around 42 miles (68 km) of driving per hour from a medium-efficiency (3.5 miles/kWh, or 5.6 km/kWh) electric car. But it's certainly not what you'd hope for from a commercial charge station.

That's why a new solution announced by Oak Ridge National Laboratory (ORNL) is looking very promising.

ORNL researchers say they've demonstrated the fastest, most powerful wireless EV charger ever, in a "lightweight polyphase electromagnetic coupling coil design" that transfers power more than eight times faster than the Hevo pad, enough to get the same car around 350 miles (563 km) of charge in an hour.

The coil, just over 14 inches in diameter, represents the fastest wireless charger ever tested with a vehicle
The coil, just over 14 inches in diameter, represents the fastest wireless charger ever tested with a vehicle

A receiver coil was fitted to a Hyundai Kona EV, which parked over a 14-inch diameter polyphase transmitter, with a five-inch air gap in between. The system was measured at 100 kW, with 96% efficiency – comparable to what you'd get from a very good cable and plug. The researchers note that conventional coil technology in a benchtop lab test has transferred power at 120 kW, but say this is the best that's ever been tested on a car – and that the polyphase coil design allows for the highest power density within the smallest coils possible, making for a relatively compact and covenient system.

“We’ve achieved the highest power density in the world for a wireless charging system for this class of vehicle,” said ORNL’s Omer Onar in a press release. “Our technology reaches power densities 8-10 times higher than conventional coil technology and can increase battery charge state by 50% in under 20 minutes… This is a breakthrough achievement, and opens the door to fast and efficient wireless charging for passenger electric vehicles.”

Of course, for any wireless charging solution – including ones embedded into the road surface – to really gather much momentum, a lot of things need to happen, starting with car manufacturers settling on standards and building the receiver coils and charging gear into their vehicles. It's a bit of a chicken-and-egg situation; few manufacturers are fitting the coils, since few companies are building the infrastructure at scale, and vice versa.

But it does seem like something both sides want to achieve. Perhaps Tesla is the company to make it happen, since it operates on both sides of the fence, developing the vehicles as well as its own fast charging network. And indeed, it's in the works, according to Energy Matters.

We shall see! But the technology certainly seems capable of making wireless EV charging relatively quick and efficient, even if it's not yet ready to challenge the fastest wired connections in the EV charging world.

Source: ORNL

8 comments
8 comments
Fifi Holeson
"The system was measured at 100 kW, with 96% efficiency – comparable to what you'd get from a very good cable and plug." ...So, is this a 4kW loss in the form of heat? If so, that's a lot. Also, I'd understand there are losses everywhere, but surely a cable would have far fewer losses compared to wireless transfer.
The convenience is fanctastic, but (if my theory is right) the gross losses over thousands of cars would quickly add up.
Plaw
I wonder if the value for wireless charging is when it's embedded in roads, especially in "uphill" sections. The wireless charge takes care of getting you up and the free kick comes from the regenerative breaking going down the other side.
Fifi Holeson
@Plaw, I'm guessing they only really work while the car is stationary. If they're like current plug in chargers there would have to be some kind of negotiation between the charger and the car to decide the correct amount of energy to provide. Even if there was a way to locate the vehicle via gpson a section of road and time the charge bursts, I dont think you'd be over a coil long enough to get enough energy transfered, without having to boost the coils output and potentially wasting a lot of energy in the process.
veryken
Let me guess. It’s also patented and will cost TEN TIMES as much, on top of the chicken-or-egg problem.
Jinpa
Heat damages batteries. Car batteries produce heat while charging and while discharging. The article doesn't say how the Kona manages to dissipate the heat while being charged and sitting still (no road-speed air flow to help dissipate heat). Here is Hyundai data for the 2024 Kona EV, which as two battery sizes: 48.6 kWh and 64.8 kWh. Normal Level-2, 240v charging takes 5 and 6 hours respectively. Level 3 charging, from either a 50kw or 100kw charger, takes 65 or 45 minutes respectively (the charging voltage isn't specified). Most EVs are liquid cooled. The onboard BMS (battery management system) controls how much amperage is allowed into the battery, so that cooling system can get rid of charging heat to protect the battery's condition and longevity. No matter what the charger can do, the car's own BMS will limit the charging rate. The article doesn't discuss that, so it seems misleading at assert that an external charger can charge a car faster than the car's design limit, or override the car's protective BMS. More explanation is required to earn credibility here.
Voltage
269V
358V
358V
Battery system capacity
48.6 kWh
64.8 kWh
64.8 kWh
Level II, Standard (11 kW onboard charger) (10-100%)
4 hrs 55 min
6 hrs 5 min
6 hrs 5 min
Level III, Quick Charge - 50kW (10-80% Charge)
65 min
65 min
65 min
Level III, Quick Charge - 100kW (10-80% Charge)
45 min
45 min
Loz
@Fifi

Most of the losses as I understand are in the AC/DC conversions rather than as 4kW of heat!
Aross
All of this still hasn't solved the problem of lost time waiting for the vehicle to be fully charged. Currently when on a long road trip it take about 15minutes to fill my tank and get back on the road. Waiting for a fill up on an EV would add hours to long trips. A waste of time and money. The true solution is swappable batteries at battery stations which could augment or replace current gas stations. This to me is the only solution to the current archaic technology. Unfortunately this would require cooperation and standardization amongst all battery and auto makers who traditionally cant agree on any standards.
Baker Steve
All very clever, but it doesn't shake my believe that EVs are a dead end – or at best a historical niche-filler. An hour for 350 miles? Against an ICE vehicle that takes maybe four minutes for the same thing, barring queues? Non-starter.