Automotive

Mercedes tempts freight operators with eActros LongHaul electric truck

Mercedes tempts freight operators with eActros LongHaul electric truck
The concept prototype Mercedes-Benz eActros LongHaul made its public debut at IAA Transportation 2022 on September 18
The concept prototype Mercedes-Benz eActros LongHaul made its public debut at IAA Transportation 2022 on September 18
View 6 Images
The concept prototype Mercedes-Benz eActros LongHaul made its public debut at IAA Transportation 2022 on September 18
1/6
The concept prototype Mercedes-Benz eActros LongHaul made its public debut at IAA Transportation 2022 on September 18
The eActros LongHaul concept prototype previews the design language of the 2024 series-production model
2/6
The eActros LongHaul concept prototype previews the design language of the 2024 series-production model
The eActros LongHaul electric truck will be offered as a tractor only, or in rigid variants
3/6
The eActros LongHaul electric truck will be offered as a tractor only, or in rigid variants
The eActros LongHaul tractor is designed for a 500-km per-charge range, and supports top-ups to 80% capacity via megawatt charging points
4/6
The eActros LongHaul tractor is designed for a 500-km per-charge range, and supports top-ups to 80% capacity via megawatt charging points
The Mercedes-Benz eActros LongHaul won a "2023 Truck Innovation Award" at IAA Transportation 2022
5/6
The Mercedes-Benz eActros LongHaul won a "2023 Truck Innovation Award" at IAA Transportation 2022
Pre-production concept render of the eActros LongHaul electric freight truck
6/6
Pre-production concept render of the eActros LongHaul electric freight truck
View gallery - 6 images

After two years in development, Mercedes-Benz Trucks has publicly unveiled a long-range version of its eActros freight truck in prototype form at IAA Transportation 2022 in Hanover, ahead of customer testing by Amazon and Rhenus next year.

The LongHaul truck was originally announced back in 2020, and the concept prototype reveal at the IAA expo this last weekend – where it received a 2023 Truck Innovation Award – follows the market launch of the Mercedes eActros short-range electric freight hauler last year.

Back in June, the company reported that the first prototypes were undergoing "intensive testing" ahead of trials on public roads. This will be followed by near-production prototypes undergoing real-world testing from potential customers like Amazon and Rhenus from next year.

Series production is expected to start in 2024, with tractor-only and rigid variants available, and it will be the first all-electric series production vehicle from the company to be wholly manufactured on the existing assembly line at the production facility in Wörth am Rhein.

The eActros LongHaul concept prototype previews the design language of the 2024 series-production model
The eActros LongHaul concept prototype previews the design language of the 2024 series-production model

The 40-ton tractor boasts a per-charge range of 500 km (~310 miles), which Mercedes reckons should meet the vast majority of long-distance freight transportation needs. That's not going to match the upcoming Tesla Semi though, but the addition of an electrified trailer packing its own battery pack could bump the LongHaul's range to more than 800 km.

The truck's batteries are compatible with megawatt charging, which the company reckons will allow its three LFP (lithium-iron phosphate) battery packs totaling over 600-kWh – chosen for their "long service life and more usable energy" – to be topped up to 80% capacity in "well under 30 minutes."

In the EU, truck drivers are required to take a break of at least 45 minutes for every 4.5 hours on the road, so this window could prove useful for topping up along routes. And it should get easier to find appropriate charging stations in Europe following an agreement by Mercedes Truck, the Traton Group and the Volvo Group to establish high-performance public charging points for long-distance transport.

The eActros LongHaul tractor is designed for a 500-km per-charge range, and supports top-ups to 80% capacity via megawatt charging points
The eActros LongHaul tractor is designed for a 500-km per-charge range, and supports top-ups to 80% capacity via megawatt charging points

Other details are still to be announced, but we do know that the freight hauler sports a new e-axle that incorporates two motors for 400 kW of continuous output (more than 600 kW peak). The truck has also been designed to offer the same kind of service durability as conventional heavy long-distance Actros models, which translates to being good for 1.2 million kilometers (more than 745,000 miles) on the road over 10 years.

The eActros LongHaul is part of a wider ambition by Daimler Truck to have some 60% of its new-vehicle sales in EU30 markets made up of CO2-neutral models, and then onward to 100% in Europe, Japan and North America by 2039.

"We are continuously expanding our portfolio of battery-electric trucks," said Karin Rådström, CEO of Mercedes-Benz Trucks. "Our focus is on offering clear advantages to our customers. Therefore, our electric trucks are specifically designed for e-mobility, giving them better drivability, energy efficiency and durability."

Source: Daimler

View gallery - 6 images
6 comments
6 comments
Jinpa
It would be interesting to see a chart of truck trips by mileage, differentiating U.S. trucking from EU/UK trucking. The whole of the EU is barely as big as the entire U.S., it doesn't have the same large population centers on its maritime coasts, 3k miles apart, and it has a better integrated rail system, so it doesn't have the same need for long-distance trucking of its commerce. On-trailer batteries is an innovation, but those trailers may cost a lot more than non-powered ones.
paul314
At highway speeds, 4.5 hours is just about 500 km, so quick-charging stops might be just the thing. (How many regular high-speed charge outlets would a truck battery require?)
GregVoevodsky
Why is this truck so un-aerodynamic when 99% of EVs are extremely aerodynamic for better range, less batteries, etc? I'm sure they could add a round storage nose cone. Heck, maybe an inflatable nose cone?! ;-)
vince
Jinpa is correct concerning mileage differences for trucking in Europe compared to the US. And rail/city distance differences. But for today these specs are just fine and it won't be long--5 years at most--before batteries will double and then triple the capacity thus that 300 mile range could be 6oo to 900 in just a half decade away using Lithium Sulfur or Lithium Silicon battery techniques. That changes the whole ball game. It does for rail too which if battery density reaches that level (3 times) then railways can just add a tender car like the old time steam engine coal tender cars with stuffed batteries capable of taking a train 500+ miles and then stopping every 500 miles to switch out the tender car (battery). so then we don't need trains using diesel anymore either very soon.
martinwinlow
I just don't understand why the American trucks need bigger batteries than European ones (aside from just being bigger trucks). Are there no driver-hours regulations in the US (yes there are!)? If so, the same system would apply - do your 4hours driving and stop for a legally-enforced break whilst charging up and then carry on. It isn't rocket science! It'll all become irrelevant with autonomy anyway.
Hasler
There are about 400,000 HGVs in the UK and every HGV driver knows the challenge of finding somewhere to park for the compulsory breaks. This will become much much worse when every space must have fast charging. Each HGV will need a supply of about 400 kW for 45 minutes (600kW x 80%), and to recharge two to four times per 24 hours. And to have certainty of charging otherwise the transport network will become chaotic. Assuming just two recharges evenly spread over 24 hours, that will be a minimum extra demand of 10,000 MW in these vehicle parks. This can only be reliably generated by using atomic or fossil fuel.