Automotive

Direct-push wheel design would replace the whole drivetrain

Direct-push wheel design would replace the whole drivetrain
With pushrods for spokes, this wild take on a drive wheel pokes directly into the road to push a vehicle along
With pushrods for spokes, this wild take on a drive wheel pokes directly into the road to push a vehicle along
View 6 Images
With pushrods for spokes, this wild take on a drive wheel pokes directly into the road to push a vehicle along
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With pushrods for spokes, this wild take on a drive wheel pokes directly into the road to push a vehicle along
A totally new type of wheel-based drive system
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A totally new type of wheel-based drive system
Henson conceives this drive system as analogous to these kinds of pinboards, into which we as children would stick our faces, until we as adults realised what else had probably been in there
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Henson conceives this drive system as analogous to these kinds of pinboards, into which we as children would stick our faces, until we as adults realised what else had probably been in there
Linear drive actuators push directly against the road
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Linear drive actuators push directly against the road
You won't be needing these relics, according to Henson
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You won't be needing these relics, according to Henson
Naturally, there's a vehicle pod concept, and I think the less that's said about it, the better
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Naturally, there's a vehicle pod concept, and I think the less that's said about it, the better
View gallery - 6 images

The earliest evidence of the invention of the wheel pops up around 5,500 years ago in Uruk, ancient Mesopotamia, which has to go down as the most innovative society in human history. These guys, best we can tell, invented everything from cities, to maps, to sails, proverbs, aquariums, moral ideals and messiahs.

They came up with pivotal ideas like writing, mathematics and the concept of 24-hour time – incidentally, I'm part-way through a multi-part story on the invention of time, which should be a fantastic read if I ever invent enough time to finish it. You can blame ancient Sumerians for jobs, schools, love songs and the idea of legal precedents. They got an awful lot done.

Indeed, the current understanding is that they invented the wheel as a stepping stone to another invention – mass produced ceramics. That would make the world's first wheel a pottery wheel.

Either way, the wheel is pretty much the definition of a successful invention. Not that this stops people from trying to reinvent them, and I've long been a sucker for a good "reinventing the wheel" story. As early as 2005, we wrote about Michelin's airless "Tweel" concept. We've seen folding wheels, eccentric air suspension wheels, wheels that can drive in any direction, cube-shaped helical wheels that were supposed to make skateboards faster, dynamic width-adjusting wheels for all terrains, and a personal favorite of mine: swappable all-in-one EV wheels that contain everything from the motor, to the transmission, suspension, brakes and steering systems.

A totally new type of wheel-based drive system
A totally new type of wheel-based drive system

Can't say we've seen this idea before, though!

Denver-based inventor David Henson emailed us some details on his "SurfacePlan" wheel concept, which is designed to replace vehicle drivetrains in a way that directly applies force to the road.

"Why move a piston to move a shaft to move a gear to turn a wheel," quoth Henson in a press release, "when you can apply the thrust exactly where it's needed?"

Linear drive actuators push directly against the road
Linear drive actuators push directly against the road

Henson's SurfacePlan design replaces wheel spokes with piston-like linear actuators – lots of them, with rubber tips that appear to poke through the perimeter of the tire wall. These actuators could be electrically, hydraulically or pneumatically driven, he argues, and they'd effectively extend behind the wheel to push the vehicle forward.

Henson claims this provisionally patented, AI-controlled poke-to-drive system opens up a new world of "fewer moving parts, programmable tire treads, lighter vehicles, improved traction and fundamentally new ways to control motion." He says it could reduce vehicle weight by as much as 50-75%, and he's got ideas around durability, power delivery and high-speed stability enhancement.

Now look, I'm nobody's excuse for an engineer, but I can see a few reasons for concern here.

Henson conceives this drive system as analogous to these kinds of pinboards, into which we as children would stick our faces, until we as adults realised what else had probably been in there
Henson conceives this drive system as analogous to these kinds of pinboards, into which we as children would stick our faces, until we as adults realised what else had probably been in there

For starters, the pushrods aren't delivering torque to the wheel in an axial direction, they're delivering linear force diagonally downward. So there's a forward push, but there's also a vertical lift component that could lift the tire off the ground a bit and actually reduce traction.

Then there's seals, assuming these rods will extend through a rubber tire surface that gets covered in all kinds of mud, liquid and grit on a daily basis. And failure modes ... She's gonna be a bumpy ride if one of those pushrods gets bent and can't retract.

Not to mention actuation... This is going to need to deliver a lot of power, which needs to come from somewhere. Electric linear actuators might do the job, but they'll add up if there's 50-100 of them in a single wheel. Pneumatics or hydraulics ... Maybe, but hardly a long-life solution, and you'd be getting rid of the car's engine only to replace it with a big ol' compressor/pump system and a tangle of hoses.

Then there's unsprung weight ... And wheel complexity ... And replacement cost ... And how the systems involved would hold up under high-speed centrifugal forces.

You won't be needing these relics, according to Henson
You won't be needing these relics, according to Henson

And there's also the existence of the electric hub motor, which also puts the whole drive train in the wheel, but delivers torque in a very reliable and well-understood way. I'm sure our highly knowledgable reader base will have all kinds of other thoughts about this design, and I'm looking forward to a robust discussion in the comments!

None of which is to say there won't be use cases for Henson's direct-push wheel design. Who knows where it might prove useful once prototyped and subjected to some testing.

But it's not at that stage yet. It's an idea and a design and a patent and a bunch of (rather AI-assisted-looking) images, and Henson's hoping it's a compelling enough idea that somebody will see it, find the perfect application for it, and help him develop and commercialize it. It's mainly inspiration, in need of some perspiration at this point.

As such, he's firing up a Wefunder crowd investment program and getting the idea out there through innovation-focused boffins like us. And while I can't see the gold in them thar hills from where I'm sitting, I sure do love a good big swing out toward left field. Henson's SurfacePlan wheel is nothing if not that, and we'll be fascinated to see if it gets any traction ... Hyuk hyuk.

Source: SurfacePlan

View gallery - 6 images
43 comments
43 comments
UltimaRex
Somewhere in the distance, Neal Stephenson gets a chill.
It's not even the first time. Can we get a Snow Crash movie please?
Oirinth
Agree with UltimaRex, saw that and thought of the Snow Crash Novel
OziIan
This idea may or may not work out in the long run. At least it is a thought provoking idea. As I see it, that is what Henson wants. Someone, somewhere may just say "Just the idea for my thingamabob" which may not even be automotive related.
Nobody
Wear is the first thing that comes to mind. Tires wear out quickly enough just rolling down the road. Being full of moving parts only makes it worse.
BarronScout
How about change the design to spherical instead of cylindrical, or even more donut shaped? Then change to push rods poking out of the tire - remove the tire and just support on the pushrod. Ok, now you have something that can be programmed to move in multiple directions without "steering" the wheels. Also I can see integrating suspension function (at least for paved road surfaces) into the actuation of the pushrods.
That movie with Will Smith (I Robot?) with the Audi using spherical wheels always piqued my imagination on major change of how vehicles operated. Then I remember that most changes are dumbed down to lowest common denominator of stupid in our society.
Malatrope
Pretty ridiculous notion, in almost every way, starting with the fact (as you mention) that the force vector isn't parallel with the surface as with a rotating tire.
aksdad
Those amazing Mesopotamians. How do you suppose they exported their great inventions to ancient America which also had wheels, agricultural, astronomy, cosmology, and many of the ideas of urban civilization? Or did these concepts emerge in many places at different times as humans congregated and developed cooperative societies?
TechGazer
Wouldn't it be energy inefficient when coasting? Way more wear and failure prone than a wheel on bearings. I don't see what benefits it offers. Showing some old-tech heavy cast iron parts is misleading.
Uncle Anonymous
I'd like to add one thing to all the criticisms being levied again this wheel. One thing that is missing from this article and the Surface Plan website is how they plan to mitigate the potential damage to paved roads by the rubber tipped rods as the rubber tips degrade and the metal of the rods is exposed.
Username
Invented by someone with no practical experience of how things work.
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