Environment

Insects as biofactories: Turning dangerous waste into valuable products

Insects as biofactories: Turning dangerous waste into valuable products
A black soldier fly of the species Hermetia illucens – the type proposed for genetic engineering to become waste-processing biofactories
A black soldier fly of the species Hermetia illucens – the type proposed for genetic engineering to become waste-processing biofactories
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A black soldier fly of the species Hermetia illucens – the type proposed for genetic engineering to become waste-processing biofactories
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A black soldier fly of the species Hermetia illucens – the type proposed for genetic engineering to become waste-processing biofactories
The proposed fly-based biomanufacturing process
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The proposed fly-based biomanufacturing process
Dr Maciej Maselko and Dr Kate Tepper from Macquarie University's Applied BioSciences
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Dr Maciej Maselko and Dr Kate Tepper from Macquarie University's Applied BioSciences
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"We can feed black soldier flies straight, dirty trash," says a team that's working to turn insects into landfill-clearing biomanufacturing machines that turn regular, dangerous or contaminated garbage into a range of high-value products.

Black soldier flies are neither disease vectors nor pests, and they're proving increasingly useful to humans in processing waste. For many years, it's been known that their larvae have a huge appetite for organic waste like household food scraps, and a tendency to poop out highly nutritious fertilizer – and once they reach a certain size, they can be scooped up, washed, dried out and ground up into a fine powder that can be mixed in with animal feed as a source of protein and fat.

It's a bit of a grim life, but then this organic waste would normally be eaten by microbes in a landfill somewhere, which would decompose it into methane, a massively more effective greenhouse gas than carbon dioxide.

Now, synthetic biology specialists at Macquarie University propose that with a little genetic engineering, black soldier flies could be used as sustainable biomanufacturing plants, expanding their diet to include lower-grade "municipal biosolids" from sewage treatment plants and slaughterhouse waste – and tuning their output to include a range of higher-value substances.

The proposed fly-based biomanufacturing process
The proposed fly-based biomanufacturing process

"Insects will be the next frontier for synthetic biology applications," says Dr Maciej Maselko, senior author on a new study, "dealing with some of the huge waste-management challenges we haven't been able to solve with microbes. We can feed black soldier flies straight, dirty trash rather than sterilized or thoroughly pre-processed. When it is just chopped into smaller pieces, black soldier flies will consume large volumes of waste a lot faster than microbes."

The flies, according to the team, could be genetically altered to make them produce a range of high-value chemicals, including industrial enzymes for the livestock, textile, food and pharmaceutical industries, or specialized lipids that could replace fossil fuel oils in biofuels and lubricants. They could also be tuned to create "enhanced animal feeds" with improved nutrient ratios.

"Even the fly-poo, called 'frass,' could be enhanced to improve fertilizer," says lead author and synthetic biologist Dr. Kate Tepper. "The flies could be engineered to clean up chemical contaminants in their frass, which can be applied as pollutant free fertilizer to grow crops and prevent contaminants entering our food supply chains."

Things get even more interesting when we learn that the flies could be engineered to chow down on certain toxic wastes, and other chemical contaminants, like heavy metals and PFAS "forever plastics." The researchers believe the flies could be altered to process certain contaminants into harmless frass – or to "hyperaccumulate" others in their bodies. In either of these ways, contaminated soil and waste could be "bioremediated" by soldier fly treatment.

Dr Maciej Maselko and Dr Kate Tepper from Macquarie University's Applied BioSciences
Dr Maciej Maselko and Dr Kate Tepper from Macquarie University's Applied BioSciences

So it seems there's a pathway here toward greenhouse gas reductions, while breaking down several human waste streams and potentially decontaminating things as well – while also possibly producing useful products at the same time. And that last part is definitely key.

"If we want a sustainable circular economy, the economics of that have to work," says Dr. Tepper. "When there is an economic incentive to implement sustainable technologies, such as engineering insects to get more value from waste products, that will help to drive this transition more rapidly."

The Macquarie University team has already spun out a company – Entozyme – through which to commercialize its engineered insect biomanufacturing technologies.

It's certainly a fascinating idea, with all sorts of potential in a range of different applications. We look forward to learning how things work out, and where this kind of tech proves most valuable.

The research is open access in the journal Nature Communications Biology.

Source: Macquarie University via Phys.org

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9 comments
9 comments
TechGazer
It's a shame that their first candidate for specialized lipids is fuel and lubricants. There's a big market for omega-3 oils, for example. If the purification and quality control is adequate, it doesn't matter if the oil came from garbage through flies. Molecules don't retain any properties of "ickyness" or whatever.
otto17
I can't wait for the horror film to follow. We are going to need stronger window screens.
DaveWesely
This checks all the boxes. Discarded food in our waste stream is a real problem. In sewage sludge, it would be good fertilizer, except for the potential of heavy metals. In landfill, the potential fertilizer is lost to be decomposed into methane and contaminated wastewater.
Ideally, food waste should be separated out from other waste and processed like this. This may not be an exciting development, but if economical could have huge implications.
epochdesign
genetically modified flies. what could possibly go wrong? why do we always think we can do better?
Karmudjun
Soylent Green meets the Black Fly!
gjonko
As a child up to young adult, I watched enough SciFi movies to now imagine this is not going to end well. I'm sure someone will screw it all up by creating that which dines on all of humanity, just saying.......
SteveMc
Don’t let it escape you that these ‘eco labs’ are not doing this for the environment, it’s to make people rich. Hence the spin-off companies before they’ve even started real progress. Of utmost importance is what eats or absorbs the "hyperaccumulated" insects? Do we engineer bigger and nastier ones to eat those? Then what eats these bigger ones? Or does Elon get another contract to jettison them off into space and we come around full circle to realise the origin of Starship Troopers and it’s really a documentary, not a sci-fi movie? A slight exaggeration?
TechGazer
I'm surprised at the fear of genetic engineering comments. Genetic engineering doesn't mean "superflies". The alterations are more likely to make the flies _less_ capable of surviving outside of the facilities, because producing omega-3 oils or whatever isn't for the benefit of the flies. If the alterations made them a better food source for predators, those predators would quickly learn to hunt escapees.

Genetic engineering isn't guaranteed to be free of all problems, but neither are the alternative techniques for dealing with waste, including doing nothing at all.
sgdeluxedoc
I think it's good news. The only issues I have is the how commercialization would possibly limit it's use to only the most profitable applications, leaving the waste that needs to be most converted possibly entirely sidelined. Also, what if the flies that fed on the most common building materials got out and started feeding on, say, all the PVC piplines, etc etc? And as with all the other revolutionary technologies, someone could pay an exhorbitant amount just to bury it, like what happened with the plasma furnace, which was supposed to be our ticket to a cleaner future as well. Anyone heard anything about this one anymore, over the last 30 years?