Materials

Modern miracle? Plastic waste transformed into effective fertilizer

Modern miracle? Plastic waste transformed into effective fertilizer
Japanese mustard spinach (komatsuna) was one of the crops grown using plastic waste fertilizer, as part of the study
Japanese mustard spinach (komatsuna) was one of the crops grown using plastic waste fertilizer, as part of the study
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A poly(isosorbide carbonate) (PIC) plastic made from isosorbide (ISB) units was combined with an ISB-based plasticizer to improve flexibility – ammonia treatment transformed the plastic into fertilizer components that supported plant growth
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A poly(isosorbide carbonate) (PIC) plastic made from isosorbide (ISB) units was combined with an ISB-based plasticizer to improve flexibility – ammonia treatment transformed the plastic into fertilizer components that supported plant growth
Japanese mustard spinach (komatsuna) was one of the crops grown using plastic waste fertilizer, as part of the study
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Japanese mustard spinach (komatsuna) was one of the crops grown using plastic waste fertilizer, as part of the study

Plastic is one of humanity’s most useful, flexible, and inexpensive inventions. Inexpensive, that is, until you remember the massive environmental and health costs of plastic production and waste.

Those costs further incur massive financial costs of fixing (or least reducing) those ecological and medical burdens (transmitted via breathing, eating, and skin-contact), as from Bisphenol A (BPA) and phthalates which can cause heart, kidney, and lung disease, birth defects, and cancer.

Approximately 65% of plastic gets used for less than a month, yet will take anywhere from a century to a millennium to biodegrade, while approximately 80% of plastic lies in landfills or open spaces. As much as 10 million tons are polluting the ocean, not only trapping animals like improvised nets but poisoning them and coral in the form of microplastics.

So, if someone had a way of turning this global poison into a global ecological and agricultural balm, that’d be good, right? (It’s not a trick question. The answer is yes.)

Inspired by Hayao Miyazaki’s 1978 Future Boy Conan anime series which depicted turning plastic into edible bread, Assoc. Prof. Daisuke Aoki at Japan’s Chiba University has done something he calls “very desirable indeed.” In their open-access Scientific Reports paper, Aoki and his co-authors describe a polymer system for transforming waste plastic into “fertilizers that actively benefit ecosystems.”

“We are at a critical turning point in the history of plastics,” says Aoki. “While current strategies like reduction and traditional recycling are important, they are inherently ‘passive’ and do not offer active environmental benefits.”

Aoki’s previous research already showed how to use aqueous ammonia in a process called ammonolysis (using anhydrous ammonia to depolymerize polyethylene terephthalate into terephthalamide and ethylene glycol) to convert isosorbide-based poly (isosorbide carbonate) or PICs into the glucose-synthesized monomer isosorbide (ISB), urea, and other fertilizing agents.

Unfortunately, because PICs were hard and brittle (like other biodegradable plastics), they had limited uses, and their brittleness decreased their use-span, thus increasing waste while prompting even more plastic production for replacement.

So, Aoki’s team created an ISB-based plasticizer (a chemical agent that increases flexibility) to make PICs softer and more capable of bending without shattering. It increased elongation at the break point by a factor of more than 10 – from 4.3% to 45.2% – while also ensuring the convertibility of the PIC into fertilizer through ammonolysis. In fact, even the plasticizer itself can be transformed into fertilizer. In experiments, these fertilizers grew Arabidopsis thaliana and komatsuna (a type of Brassica rapa) as effectively as commercially available urea fertilizers did.

A poly(isosorbide carbonate) (PIC) plastic made from isosorbide (ISB) units was combined with an ISB-based plasticizer to improve flexibility – ammonia treatment transformed the plastic into fertilizer components that supported plant growth
A poly(isosorbide carbonate) (PIC) plastic made from isosorbide (ISB) units was combined with an ISB-based plasticizer to improve flexibility – ammonia treatment transformed the plastic into fertilizer components that supported plant growth

“We wanted to move toward an ‘active’ environmental contribution,” says Aoki, “by designing materials that solve the plastic waste problem while simultaneously addressing resource depletion and supporting sustainable agriculture.”

If Aoki’s team is successful, plastic could re-enter industrial and consumer life in ways that don’t destroy the global biosphere (not to mention the humans who can’t live without it). Newly designed polymers and plasticizers could help develop more flexible packaging, bags, seedling pots, and agricultural mulch films. Aoki says he anticipates his team’s work could “lead to a fundamental paradigm shift where plastics are no longer viewed as ‘waste’ but as a ‘valuable resource for food production.”

Source: Chiba University

2 comments
2 comments
TechGazer
I'm not seeing how this is a big benefit. For adding nitrogen, you can use the (probably made from natural gas) ammonia directly or converted to urea. The plastic adds carbon, which is good for soil, but I don't see farmers buying carbon compounds as fertilizer. Farmers will certainly add manure (for the NPK content), but I don't get the impression that they buy compostable material just for the carbon benefits that this processed plastic provides.
As for recycling plastic, converting the plastic into CO2--which is what soil bacteria will do--isn't recycling, it's disposal as CO2 into the atmosphere. You can do that by burning it and at least capture some energy. Processes that break polymers back into useful monomers are better.
Karmudjun
After reading the studies linking autism births to prenatal exposures with plasticizers in the environment, I'm hesitant to endorse plastics as fertilizer. I'm sure the ISB based plasticizer is less neuro-active than current plasticizers that can alter in-vitro development, but I'm not willing to bet the farm on it. Good theory, but how is the implementation? Long term consequences? What was that line in the Graduate - Plastics my boy, the future is Plastics!