Robotics

Grain-flinging robot goes into granaries so farmers don't have to

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The Grain Weevil robot flails its way through a bin full of corn grain
Grain Weevil
The Grain Weevil robot flails its way through a bin full of corn grain
Grain Weevil
Measuring approximately 20 by 20 inches (508 mm) and tipping the scales at 50 lb (23 kg), the square-bodied Grain Weevil redistributes stored grain by moving through it on two motorized augers
Grain Weevil
From left, Grain Weevil team members Travis Vanderheyden, Chad Johnson, Ben Johnson and Zane Zents
Grain Weevil
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While farmers have to perform a number of difficult tasks, tending to the grain stored inside grain bins (aka granaries) is particularly arduous – not to mention dangerous. That's where the Grain Weevil grain bin management robot is designed to come in.

First of all, why do farmers even have to go into the bins?

Well, for one thing, the piled-up grain needs to periodically be leveled in order to maintain good air flow. Crusts and bridges that form on its surface also have to be broken up, plus grain that accumulates along the walls must be pulled down. Finally, when the grain is being removed from the bin, it needs to be pushed into an extraction auger.

Going into the bins and manually shoveling the grain is not only a hot and difficult job, it also poses risks such as getting trapped or buried in the grain, getting caught in the auger, and developing lung disease from breathing in grain dust.

With these dangers in mind, a farmer friend of father-and-son duo Chad and Ben Johnson challenged the two to create a robot that could do the job. Based in the city of Aurora, Nebraska, Chad is a science educator and Ben is now an electrical engineer. Their response to the challenge is a robot known as the Grain Weevil.

From left, Grain Weevil team members Travis Vanderheyden, Chad Johnson, Ben Johnson and Zane Zents
Grain Weevil

Measuring approximately 20 by 20 inches (508 mm) and tipping the scales at 50 lb (23 kg), the square-bodied bot redistributes stored grain by moving through it on two motorized augers. One 20-minute charge of its battery is reportedly good for 90 minutes to two hours of use.

Chad tells us that it currently works about as fast as a person with a shovel, and is remotely controlled with human-initiated autonomy – that means it runs movement patterns on its own, but a human operator still makes the main decisions. It is hoped that by the end of this summer the robot will be Level 2 autonomous, performing all tasks while the farmer simply supervises.

"We are on track for a soft release late this fall but are navigating the product safety regulations before we can have a widespread release," says Chad. "Grain bins are classified as hazardous locations due to dust explosion risks, so the Grain Weevil has to pass stringent safety tests. The final price will be determined after all of the safety certifications are finished to ensure we can produce a quality, safe product."

You can see the Grain Weevil in action, in the video below.

Source: Grain Weevil

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10 comments
Rick O
That is a wicked little thing. Less risk to life and have some fun running an RC around in the grain bins? Win win.
Trylon
You missed the worst danger inside a silo. If there's a lot of grain dust in the air, it creates a potential fuel-air explosive. Hundreds of silos have been destroyed by such explosions in the last 50 years. It's a safe assumption that they've taken that into account and shielded any possible sources of ignition in the robot's electrical system.
Wombat56
Hey, i like it! For once the video is worth watching in it's entirety.
Rick O
Trylon, this was covered:
"Grain bins are classified as hazardous locations due to dust explosion risks, so the Grain Weevil has to pass stringent safety tests."
jayedwin98020
I'm curious. What is the white material in the video?
jayedwin98020

Does "Grain Weevil" have any homing capabilities, when it's power is getting low?
ljaques
BAD name for the little thing. The last thing farmers want in their plants or silos is harmful insects, and weevils are some of the nastiest.
It's a cute little thing, but it's got nothing on real Battle Bots.
BlueOak
Very clever use of technology to reduce human safety risks.
MeToo
Pretty cool tool. My dad would have loved one.
windykites
Weevil be voching zis with interest!